Project Goal

Analyzing the effects of adding Downforce producing devices to Columbia's FSAE car.

FSAE CFD Pathlines
Pathlines plot

In this project, I attempted to analyze the effects of adding downforce producing elements to an FSAE car. Shown here is a simplified version of Columbia's 2023 EV car.

Tire Data
Tire Data

The first step is to understand what effect increasing downforce in the Fz direction will have on Lateral Load Transfer in the Fy direction. This plot is taken from Milliken's RCVD book.

Matlab Analyze
Matlab Analyze

In this code, I plotted various tire slip angles to understand their Fz versus Fy relationship. I used the assumption that the highest Fz to Fy ratio was the best and that was at a tire slip angle of 6.

CFD Pressure
Pressure Values

Next, I imported a full FSAE car with downforce producing devices into Ansys Fluent. The photo here is of the pressure contours of each individual part from a 2D prespective. Note, I learned how to do this CFD analysis on my own, I found this tutorial from Ansys helpful: Ansys logo

Hand Calcs
Hand Calculations, OptimumLap

The following step was to run hand calculations to see if adding these downforce values to Columbia's FSAE car would show significant improved in lap times at each of the dynamic events. I used OptimumLaps pre-built FSAE tracks and previous competition scores to see if my results fell within a reasonable range of values. The yellow values are inregularities with the simulation and real world values.

Final Results
Final Results

While this project had some major simplifications in terms of CAD model, analysis methods used, and software, it was a good step towards creating a frame work to understanding how to go about Aerodynamic Analysis. This plot shows that increasing downforce will speed up lap times. In future iterations, a more accurate CAD model, better simulation software, track testing, and wind tunnel testing would provide more accurate results. A paper I wrote on this project is shown here: 📄 .